Manufacturer in factory

Setting the standard for textile manufacturing

As a textile manufacturer of almost 70 years, our team’s collective experience, knowledge and ability are second-to-none. Artisan skills combined with the latest manufacturing technology help us to deliver impeccable quality at scale. Learn more about the processes we use to create our products below.

Manufacturer in factory
Tufting work being carried out in a factory

Tufting

Our Tufting facilities provide a wide range of gauge, pile height and speed requirements. We operate 6 high-speed tufting machines producing widths of 2 metres or 5 metres at high speeds with pile heights from 5mm and up to 40mm.

Backcoating work being carried out in a factory

Backcoating

Our state-of-the-art back coating plant was commissioned in 2017 and offers a high-speed coating line of up to 6 metres per minute and 2-metre widths. We work with washable foams, dyeable foams and eco-friendly applications in different weights for many product areas.

Backcoating work being carried out in a factory
Textile shearing manufacturing process at Phoenox Textiles, UK

Shearing

Our Shearing machinery, coupled with our team of expert operators, allows us to give improved quality of finish, economically and efficiently. We operate 2 metres wide shearing of product with various pile heights. 

Rug being printed in factory

Printing

Our state-of-the-art printing process is the only one of its kind in the UK. Chromo jet printing of 256 jets and widths up to 2 metres with up to eight colours per pattern. Recycling most of our paste and inks, using organic options wherever possible and recycled water.

Rug being printed in factory
Textile dyeing manufacturing process at Phoenox Textiles, UK

Dyeing

From new technology to traditional techniques – we operate a piece dye colour cloth program and can dye nylon & cotton with weights of up to 500kgs per load working with direct, organic, vat and reactive dyes. We also offer computerised and weighed commission dyeing.

Cutting carpet with man in background out of focus

Cutting

Working with computerised automated Gerber cutting machines and photocell pattern recognition, we cut widths of up to 2 metres wide, with high-speed cutting in most cloth densities. We also offer a commissioned cutting service.

Cutting carpet with man in background out of focus
Textile sewing manufacturing process at Phoenox Textiles, UK

Sewing

With finishing and sewing it’s all about the detail, our team have years of experience and hand finish our products using traditional high-speed machines. We offer a custom sewing service.

Want to learn more about our zero-to-landfill textile manufacturing operation?